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In electronics, what might seem like a large problem can sometimes have an easy solution. For example, when designing PCBs that have mechanical relays, you can avoid large voltage spikes and provide relay noise suppression by adding a flyback diode to your circuit. However, when you have placed a flyback diode on a relay for flyback protection and your controller still keeps resetting, you might need to consider other sources of electrical noise. Like my friend’s motorcycle issue, often times these sources are hiding in plain sight and can be solved with the same noise reducing techniques you’ve applied to your design. Here’s why and how you can use a flyback diode to reduce EMI in your relays, and what you should consider if your design is part of a larger system.

What Is a Flyback Diode and Why You Need It

If you’ve been creating printed circuit boards that feature mechanical relays, then you probably have heard of flyback diode. A flyback diode or freewheeling diode is placed with reverse polarity from the power supply and in parallel to the relay’s inductance coil. The use of a diode in a relay circuit prevents huge voltage spikes from arising when the power supply is disconnected. A flyback diode is sometimes called flywheel diode, freewheeling diode, relay diode, or snubber diode as a flyback diode circuit is a type of snubber circuit.

Why Put a Diode Across a Relay Coil?

When the power supply is connected to the relay, the inductance coil’s voltage builds up to match that of the power source. The speed at which current can change in an inductor is limited by its time constant. In this case, the time it takes to minimize current flow through the coil is longer than the time it takes for the power supply to be removed. Upon disconnection, the inductive load in the coil reverses its polarity in an attempt to keep current flowing according to its dissipation curve (i.e., % of maximum current flow with respect to time). This causes a huge voltage potential to build up on the open junctions of the component that controls the relay.

This voltage built up is called flyback voltage. It can result in an electrical arc and damage the components controlling the relay. It can also introduce electrical noise that can couple into adjacent signals or power connections and cause microcontrollers to crash or reset. If you have an electronics control panel that resets each time a relay is de-energized, it’s highly possible you have an issue with flyback voltage.

To mitigate this issue, a diode is connected with reverse polarity to the power supply. Placing a diode across a relay coil passes the back electro magnetic field and its current through the diode when the relay is energized as the back EMF drives the flyback protection diode in forward bias. When the power supply is removed, the voltage polarity on the coil is inverted, and a current loop forms between the relay coil and protection diode; the diode again becomes forward biased. The freewheeling diode allows current to pass with minimal resistance and prevents flyback voltage from building up, hence the name flyback diode.


Tiny flyback diodes prevent huge flyback voltage from damaging your components.

Flyback Diode Wiring for Relay Noise Suppression

The placement of a flyback protection diode is rather simple; it should be placed directly across the relay's coil. A schematic for a freewheeling diode circuit in a relay is shown below. In this schematic, the resistor R in parallel with the flyback diode wiring represents the coil's intrinsic DC resistance.


Flyback diode wiring in a relay circuit.

Note that the placement of the diode does not prevent a voltage spike from travelling to some downstream load. Instead, it provides a path with low resistance that reroutes the current, thus the voltage spike at the downstream load will be much lower. Using a simple 1N4007 diode is sufficient to suppress large voltage spikes in a 24VDC relay with a diode protection circuit.

The current path in the diode depends on whether the switch in the relay is closed or opened. As the switch is initially closed, the inductor load generates a back electro magnetic field as its transient response, and the voltage slowly rises to the supply voltage value. Once the switch is opened, the back electro magnetic field created by the inductor switches direction and points towards ground, creating a transient response that slowly dies off. Thanks to the low resistance loop created by the freewheeling diode in forward bias, current is diverted through the diode rather than creating a large voltage spike elsewhere in the circuit.


Current flow through the flyback diode wiring in a relay circuit.

How Electrical Noise Can Interfere with Your Electronics Despite OnBoard Flyback Diodes

You might have thought that placing flyback diodes in a relay circuit will solve all your electrical noise issues. That’s what I used to believe until I faced a mind boggling issue when a humidity controller that I designed was constantly resetting. This was despite the fact that I used every relay with a diode protection circuit.

The humidity controller was connected to external mechanical relays that controlled industrial heating elements. This routine project turned into a witch hunt for the problem causing the controller to reset. When you have tens of similar setups showing the same symptoms, it’s easy to assume that you’ve messed up the product design.

After hours of trying out various power supplies, cables, grounding methods and electromagnetic interference (EMI) foil, it finally dawned upon me that perhaps it was the external mechanical relays that were causing the problem. True to my suspicion, none of the external relays installed by the third party had a flyback diode circuit connected in parallel to their inductance coils. The resulting flyback voltages caused electrical interference over the connecting cable and into the humidity controller, thus causing the system reset.

While you have little control over electrical installations performed by the third party, there is no excuse in not adhering to best practices with flyback diodes in your PCB. For a start, you’ll want to make sure the corresponding forward current of the freewheeling diode is larger than that of the coil when brought into forward bias by the coil's electro magnetic field. Also, choose a flyback diode that has a reverse voltage that’s higher than the coil’s voltage rating.


The absence of a flyback diode can be your electrical nightmare.

In my practice, I place the flyback diodes as close as possible to the relay. A typical 1N4007 diode serves me well in most applications and it saves me from the problem of having to manually create footprints. More so, having good bill of material software, like Altium Designer’s management tool, makes managing their lifecycle and availability a breeze. This is particularly useful when I repurpose older designs.

Have a question about flyback diodes? Contact an expert at Altium Designer.

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If your computer doesn't recognize your connected device, you might see an unknown error or a '0xE' error. If you do, follow these steps and try to connect your device again after each step:

  1. Make sure that your iOS or iPadOS device is unlocked and on the Home screen.
  2. Check that you have the latest software on your Mac or Windows PC. If you're using iTunes, make sure you have the latest version.
  3. Make sure that your device is turned on.
  4. If you see a Trust this Computer alert, unlock your device and tap Trust.
  5. Unplug all USB accessories from your computer except for your device. Try each USB port to see if one works. Then try a different Apple USB cable.*
  6. Restart your computer.
  7. Restart your device:
  8. Try connecting your device to another computer. If you have the same issue on another computer, contact Apple Support.

For more help, follow the steps below for your Mac or Windows PC.


* Learn how to connect iPad Pro (11-inch) or iPad Pro 12.9-inch (3rd generation) to your computer.

If you use a Mac

  1. Connect your iOS or iPadOS device and make sure that it's unlocked and on the Home screen.
  2. On your Mac, hold down the Option key, click the Apple menu, and choose System Information or System Report.
  3. From the list on the left, select USB.
  4. If you see your iPhone, iPad, or iPod under USB Device Tree, get the latest macOS or install the latest updates. If you don't see your device or still need help, contact Apple Support.

If you use a Windows PC

The steps differ depending on if you downloaded iTunes from the Microsoft Store or from Apple.

If you downloaded iTunes from the Microsoft Store

Follow these steps to reinstall the Apple Mobile Device USB driver:

  1. Disconnect your device from your computer.
  2. Unlock your iOS or iPadOS device and go to the Home screen. Then reconnect your device. If iTunes opens, close it.
  3. Click and hold (or right-click) the Start button, then choose Device Manager.
  4. Locate and expand the Portable Devices section.
  5. Look for your connected device (such as Apple iPhone), then right-click on the device name and choose Update driver.
  6. Select 'Search automatically for updated driver software.'
  7. After the software installs, go to Settings > Update & Security > Windows Update and verify that no other updates are available.
  8. Open iTunes.

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If you downloaded iTunes from Apple

Follow these steps to reinstall the Apple Mobile Device USB driver:

  1. Disconnect your device from your computer.
  2. Unlock your iOS or iPadOS device and go to the Home screen. Then reconnect your device. If iTunes opens, close it.
  3. Press the Windows and R key on your keyboard to open the Run command.
  4. In the Run window, enter:
    %ProgramFiles%Common FilesAppleMobile Device SupportDrivers
  5. Click OK.
  6. Right-click on the usbaapl64.inf or usbaapl.inf file and choose Install.
    You might see other files that start with usbaapl64 or usbaapl. Make sure to install the file that ends in .inf. If you’re not sure which file to install, right-click a blank area in the File Explorer Window, click View, then click Details to find the correct file type. You want to install the Setup Information file.
  7. Disconnect your device from your computer, then restart your computer.
  8. Reconnect your device and open iTunes.

If your device still isn't recognized

Check Device Manager to see if the Apple Mobile Device USB driver is installed. Follow these steps to open Device Manager:

  1. Press the Windows and R key on your keyboard to open the Run command.
  2. In the Run window, enter devmgmt.msc, then click OK. Device Manager should open.
  3. Locate and expand the Universal Serial Bus controllers section.
  4. Look for the Apple Mobile Device USB driver.

If you don't see the Apple Mobile Device USB Driver or you see Unknown Device:

  • Connect your device to your computer with a different USB cable.
  • Connect your device to a different computer. If you have the same issue on another computer, contact Apple Support.

If you see the Apple Mobile Device USB driver with an error symbol:

If you see , , or next to the Apple Mobile Device USB driver, follow these steps:

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  1. Restart the Apple Mobile Device Service.
  2. Check for and resolve issues with third-party security software, then restart your computer.
  3. Try to install the usbaapl64.inf or usbaapl.inf file again.